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What are the most common reasons for O-ring failure?

O-rings typically fail in their applications because of the combined adverse effects of several environmental factors.

The most common causes of O-ring failure have been found to be:
  • Improper gland design - allowing for too much or too little compression, not enough room for seal expansion, and tolerance stack-up.
  • Incorrect O-ring size.
  • Incompatibility of O-ring elastomer and environmental elements.
  • Improper O-ring installation.
  • Inadequate O-ring lubrication.

Apple Rubber's knowledgeable engineers can assist you with your sealing solution and our web site offers a comprehensive resource for the information you need. Visit the Troubleshooting section of our Seal Design Guide to learn more.

1-800-828-7745

O-RING RULE OF THUMB #1

A stretch greater than 5% on the O-ring I.D. is not recommended because it can lead to a loss of seal compression due to reduced cross-section. » Learn More

 
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